Offset smoker using an old gas tank. This will prevent air from flowing back in and fueling the fire, which will eventually extinguish itself due to a lack of exposure to oxygen. Firebox was made out of 1/4" plate will hold 12" wood. Phil Just make sure that the next time you go to start up your smoker, you shake out any ashes from the coal basket and add fresh coals to the top of it. I always recommend treating your barrel unless you’re certain there is no liner or some type of rust treatment. Should you decide that you like the idea of owning a UDS but don't want to get your hands dirty, there's a kit you can buy from Pit Barrel Cooker Co. I don’t have a wood lathe but the metal lathe did the job. Do you have a materials list for this smoker. If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. Thanks Ryan– share some photos when you’re done! The UDS is a true set-it-and-forget-it style of smoker. Others, have no business operating one, myself included (the first basket I welded came out looking like a middle school shop project). Thanks for posting your work. Smoking Meat Geeks is all about bringing people together that enjoy food as much as I do. So, you've been blessed with a big 55 gallon steel drum? I’ll admit the Gator brand paint & rust remover discs I found at Lowes were very effective (if a bit pricey at 9 bucks a piece). SmokerBuilder Manufacturing uds drum smoker … How long do the rods to hang the meats need to be? The so-called “3-2-1 method” is one of the most common techniques that people use to smoke their ribs. Id like to copy your design. Should I use 3/4″ inch X Closed or Pipe that a measurement (3/4″ X 1″ or 2″?). I scored a piece of 1x pine on the table saw at the proper spacing to use as a jig, and clamped the rods down. Depending on your DIY-er drive, and how much beer you have left, you can paint your barrel before completing the final assembly. The cheapest method is purchasing a propane weed burner torch ($20) to heat up the liner/treatment and scrub it off. I did a little research before jumping into the project and stumbled across your site!!! It looked like a beast…shoot me an email you gotta see it! Outdoor drum storage poses certain risks, but safe practices and equipment go a long way to keeping the workplace safe. And voilà you’ve got yourself a one of a kind ugly drum smoker. I have always been a believer: “do what you love and you’ll never work a day in your life”. Open all of the vents and put the lid on. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Red. It’s simple and effective, and in the end it mostly convinced me that the design need not be complex. Forums. I took a class at the local tech school that provided all the metal and tools… a great way to gain access to expensive metalworking equipment, not to mention learning to weld! 55 gallon smooth sided drum for uds drum smoker. 2 — April 13th, 2010 at 5:16 am. The ideal smoke has a thin, bluish appearance. Thanks for the idea and Ill keep you posted on the progress. The last thing I wanted was burning paint fumes getting into the food, so every bit of paint needed to go. There are a few different ways to light your UDS. Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! Ideally, always store drums of chemicals indoors. After logging in you can close it and return to this page. Thanks! VERYY NICE WORK!! The lesson here is get it right with the first coat because you really can’t go back and hit it again. Now we will prepare the drum for assembly in a few quick steps. Read on for some instructions for this easy-to-manage smoking technique. Fantastic, myself and the boys cant wait to give it a go!! i have to make one now!! It’s advised to add some bacon to the grates to give the smoker a naturally delicious aroma and keep the air inside clean and smoky. Yes the curved ribs on the doors were cut from sheet metal. They recommend only applying one coat, which I agree with after trying to touch up a few spots after drying, resulting in some weird gloss differences. But the pieces on the doors curve in the thick direction – either you have one heck of a rolling machine or you cut those from sheet stock? I wanted to stay away from chemicals, but I think burning would help. On the first day of grinding I wore a respirator and glasses but nothing else. Me, too! All rights reserved. The most efficient way to ignite a UDS is to use a chimney lighter. Mount the handle to the lid with four 1/4 inch holes (or however you see fit based on your handle). Door handle - at least 1 for the lid, but get 2 more to attach to the sides of the barrel for easier handling. 79 Responses to “55-gallon drum smoker” james writes: No. Step 10: Gather and complete the weldments for the Drum Grill Welds and Drum Grill Frame and place the grill on top of the frame according to the drawing titled '55 Gallon Drum Grill' below, and tack weld in place. Drill three 1 inch holes evenly spaced, about 3 inches off the bottom. I would think that you would have to add a fire box for an offset smoker. The drum size that I've used for my barrel smoker plans is 22 inches in diameter so in order to create a cooking grate and level for the water bath I made 2 x 18" circular cooking grates and each grate is supported by 3 x 4 inch bolts. Before we get started, there are a lot of different ways to build a UDS. I have chosen your project as my first hands on project! I already had an old stick welder that I didn’t really know how to use, and I ended up buying a MIG welder–the Hobart Handler 140 from Northern. You’re going to want a snug fit on this. During the first three hours the smoke is soaked into the meat as normal, while during the two wrapped hours, the ribs are steamed, allowing the moisture to soak in, making the meat much more tender to get that “fall-off-the-bone” effect. It’s always a good idea to season your new grill. Next I drilled holes for the dampers– two sets of three holes at the top and two sets of four holes the bottom. Cook for three hours at 225 degrees F, which is 108 degrees C. Wrap the ribs very tightly in heavy-duty foil. After making lots of small assemblages out of scrap metal I managed to build a stool and a couple of plant stands, but I had bigger plans. I believe this smoker is called an offset drum smoker. Attached the basket you bended to the charcoal grate using the U-Bolt. Here's a video of Daniel building his very first UDS Smoker! ... very cool. 11 Items . Expect to pay about $75 or less for a new non-lined barrel. http://www.antilag.com/forums/showthread.php?t=43384. Build a charcoal basket and find a 22-inch grilling grate to place inside. Just wondering if you found any chemical that will help strip off the beige paint on the inside of the barrels. Just wanted to see if anyone had some pictures, plans, Ideas on A 55 Gal smoker that was Not an upright Drum Smoker (UDS) Also I am new to this can anyone let me know what a BDS stands for. Blackshirts Smoker is now complete. 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In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. A few coats of Polycrylic and they’re ready to assemble. 55 gallon barrel bbq pit you 55 gallon barrel smoker build you 55 gallon double barrel grill construction you 55 gallon deluxe barrel grill iron man jack smokers you Whats people lookup in this blog: 55 Gallon Drum Bbq Plans Don’t exceed 300 degrees F – smokers are ideal at lower temperatures. If you’re inexperienced, it’s a good idea to wait at least one hour if not two for the temperature stabilize after ignition before you place meat inside. You like BBQ? Once the white smoke disappears, open the lid and place your meat on the grates. Now, for this seasoning you’ll want to cook something with a lot of fat (bacon, breakfast sausage, chorizo, etc.). As the barrels were made of surprisingly thin metal (20 gauge) the door openings needed to be reinforced with some angle and rolled sheet metal strips, which were plug welded from the outside and tacked from the inside. This past fall I took an evening welding class at a local technical school and got very excited about making things out of metal. I recommend passing on the standard gauges you'll find at a local store; they're never accurate. I do have another question: the Black Steel Pipe Nipple. I measured and marked the door openings on the barrels and cut them out with the jig saw. Where do I put the thermostat…? Allen's welding/woodworking 597,570 views. I am scamming some free smoke oil barrels left over from the Air Show and plan to start working on the smoker this weekend. Leave a little room on top because we’ll be adding hot coals to the top. The smoker can be used in one of two different ways– with charcoal in an expanded metal basket or with wood on a traditional fireplace grate. Water smokers, box, barrel, and pellet smokers do a fine job smoking meats and seafood.But nothing establishes your street cred as pit master who means business like an offset smoker. After all, we’re on a budget here. Thanks for putting this up here. Make sure to use paint that is rated for 500+ degrees. Remove 3" From the Top. Before I move on to my 6 1/2′ long 25″ in diameter butane tank that I’ll be putting on a trailor hitch! It is the same concept behind the Pit Barrell Cooker, our winner for the "Best Smoker Under $500". Your smoker rocks! I used an antique furniture stripper for the outside and it worked amazingly, but it did absolutely nothing for the inside.I also tried burning it off with a plumbers torch and that was useless too. Not sure how to make the most tender, juiciest smoked ribs? The best part of an Ugly Drum Smoker is you should remain at 250°F for upwards of 10 hours. Expect to pay about $75 or less for a new non-lined barrel. Light it up as usual and let it burn around 250°F for a few hours while the flames purify the inside. I figured my brother-in-law Pete would make much better use of this than me, so we gave it to him for Christmas. Two of these holes will hold the capped ¾ inch steel nipples and the third hole will hold the ball valve. For the insides of the barrels I also used an LED headlamp. 55 Gallon Smokers View all. Burning paint=bad….we did something like that in our electronics class, and I ended up passing out from the fumes and smoke….if you do it, do it outside…, […] I found your entry interesting thus I’ve added a Trackback. Can I interest you in a smoker you can easily build yourself which will be designed well enough to smoke food for upwards of 10 hours without the need for constant maintenance? So I bought about 80 feet of 1/4″ diameter 304 stainless rod (from onlinemetals.com) and cut it to length on the abrasive chop saw. Step 1: Acquire a 55 Gallon Drum. I know nothing about CAD but will probably learn enough to use the JPG you’ve posted here. There are certainly faster and more efficient ways to cook food, but damn smoked meat is good. Next, have fun discovering how your new UDS will keep the perfect temperature. (Some drums are treated with epoxy to prevent rust, but meat smoked in such a barrel is toxic.) You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. Fill the basket nearly the top with charcoals, but don’t use any kind of self-lighting fire briquettes, because they contain petroleum and fluid that will give your meat an odd flower. I’m sure that would do it eventually. $799.00 Gateway Drum Smoker® SIZZLE 55G - Glossy Blue. This build is a fair bit more complicated, but if you have the … Finally, attach some plumbing valves to work as the air inlets. You can find them on eBay or other various online marketplaces. Don’t let the odd name turn you away: ugly drum smokers (UDS) are a simple barrel-drum structure and are one of the most versatile instruments out there, allowing barbecue fanatics to cook a variety of different meats to perfection, including brisket, turkey, ribs, prime ribs, and more. I welded small pads onto the barrels and doors for the stainless steel hinges. Please log in again. It’s important to control the temperature carefully and not let too much oxygen in. Ok. I’m going for this. This PDF includes a parts list. You can easily spend $60 on a good titanium bit at your local hardware store, but if you don’t plan on using it on the job site everyday the recommended one is perfectly fine. Many ways are available to build your own barrel heaters depending on what you have available. Get a welder. I have a friend that will be doing the welding for me. $25.99. Thanks for the inspiration to build the perfect smoker/grill combo! Optional - Create an additional area for increased functionally features.
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